Prefab Concept

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+6597479750​ / +642041533899

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info@prefabconcept.com

For Pre-casters

We extend our consultancy services to the pre-caster to meet the precast PPVC/Modular deliverable to the precast PPVC/Modular construction projects. The new technology of modular construction is taking a phase change in the way the production factories are built and operated. We team up with you to tackle all the challenges of the new construction era to compete in the market without failure in the short/long term prospective. Our solutions will enhance the competency and capacity of any pre-caster to the world’s current trend of sustainable construction.

We come with various solutions to shoulder up with you to compete the precast industry to make your deliverable unique,

  • Prefabrication of Precast Elements
  • Precast Production Factory
  • Precast Finishing/Assembling Factory
  • Digitalization of the Precast tracking system (Optional)
  • Batching Plant/Concrete distribution system. 
  • Automation/Pallet Circulation/ Carousel System/ Storage racks (Optional)
  • Mould vendors & Mould Fabrication

Advisory Prefabrication of Precast Elements

We are modular/PPVC precast expertise with vast solutions to provide our clients with cost-effective and innovative alternate design and build solutions in implementing precast PPVC/Modular concrete products and systems on their precast construction projects. Our understanding of various types of modular precast concrete products and conventional 2D precast components and their manufacturing technique helps us in providing out-of-box design and detailing of precast solutions. Our involvement in proposing and implementing total precast solutions is oriented toward clients’ time and manpower and ultimately saving the cost. We assist our clients in managing structural design, detailing and shop drawings, technical coordination, production management, and QSHE management towards the deliverable for the precast construction projects

We are a multiservice precast engineering, consulting, and management firm. We specialize in precast engineering, construction, and plant setup. We provide cost-effective solutions to precast buildings and structures through creative and inventive products, designs, processes, and techniques.

We promote precast technology. We commit to making our services benefit clients in every aspect of building and infrastructure construction involving precast components through our precast engineering expertise, value engineering techniques, and deep understanding of construction products and project life cycle. We deliver dependability and confidence.

Precast Production Factory Set up

We are bringing in the knowledge of various feasibility studies, technology, and implementation, about precast modular/PPVC concrete production factory setups. We are here to give you solutions on setting up a precast factory according to the need of clients within the cost and capacity with the required provision of types of machinery and equipment. We also further assist in the estimation of precast concrete projects during the tender stage as well as the execution stage.

Our services include,

  • Propose tentative production facility plot area required as per production capacity which includes areas for production, storage, concrete mixing (if required), moulds, workshops, stores/office, and circulation, on a project basis or long-term prospective. 
  • Work out and propose an efficient production system in terms of production process and equipment to achieve the daily production target set by the client
  • Work out the production facility setup cost in terms of following,
  • Capital cost which includes costs related to production and storage areas, common structures, miscellaneous structures, production equipment, erection equipment, transport and storage equipment, and common workshop equipment
  • Direct cost of precast structure (if required) which will include costs of raw materials, consumables, accessories, insulation, moulds, manpower and grouting, etc.
  • Contingencies and wastage
  • Running cost
  • Work out and propose an efficient combination of equipment to achieve the proposed production target and project budget and program(Optional)
  • Propose alternate ideas (if any) on the precast layout provided which helps in reducing the overall cost of the project,
  • Workout Proposal of manpower requirement for the setup,
  • Manpower Training in Production, QAQC Check, (Optional)
  • Work out and proposed tentative precast facility setup works activities and program,

 

Precast Finishing/Assembling Factory

PPVC fit-up factory is the key facility to save the project time and cost as the entire methodology is driven by the concept of pre-finishing/off-site finishing. And the factory setup, types of machinery, equipment, area allocation, sequence of the works, methodology, SOPs, logistics and operations are very crucial to the success of the concept as well as the project.  we are experienced in the successful establishment of fit-up factories and their operations, in accordance with the site installation, we hereby provide you the guidance on the Fit-up factory setting up and operations.

Optional Services:

  • Supervision and  Training on the workers for assembly, sequence of works and logistics works (Not in the trade skills)

Digitalization of Precast tracking system (Optional)

For any Construction with PPVC/Precast planning and scheduling is the most importance for the smooth deliverable of the project and the time saving of the project period. Precast production, delivery, and the process of modules are crucial for the smooth construction process. Especially the sequence and status of the components are very essential for the planning and operation of the project. That also will help to streamline the installation of the module, with the proper time management, or with JIT operations. We have a centralized precast tracking system fully digitalized and comes with a sustainable solution to the environment with no papers, which can enhance the entire traceability of the precast production until installation. Such a system also can be collaborated with shop drawings, details, architectural features, all kinds of inspection forms, approval, and relevant photographs and QR codes with QC sticker. The entire documents can be accessible in cloud storage and any modules can be traceable via QR code or mobile applications in real-time monitoring.

Batching Plant/Concrete distribution system.

We are promoting concrete Precast PPVC/Modular construction projects. Concrete is the basic raw material to produce all kinds of precast products. From a long-term perspective and to have cost savings on the concrete, owning a concrete batching plant is the best solution as the supply and distribution is an essential component of the production factory. 

we are experienced in providing consultancy by studying the requirement to work against the possibility and limitations of the production factory and capacity. We have worked with many suppliers across the world to guide the pre-caster for the right and successful establishment of the batching plant and concrete distribution systems. We do our services from establishing the production facility, concrete supply requirement, distribution requirement, batching requirement, material storage, and supply of raw materials. We can partner up with you on your need to Liaising with batching plant suppliers as well as providing Technical guidance and support.

Automation/Pallet Circulation/ Carousel System/ Storage racks(Optional)

We have worked in Singapore on establishing ICPH,( Integrated Construction and Precast Hub), such as factories with Production and other facilities together with the provision of types of machinery and equipment. In line with the factory to work on Concrete supply, Precast production, shifting on the pallet circulation system, shifted to elevated floors, transferring into fully Automated storage rack as well as the conceptual design and technical coordination of the factory with all types of vendors until full commissioning. It would be great to share the experience and knowledge with any pre-caster who needs such engineering enhancement to the factory with a long-term prospective. Our valuable input and meticulous planning can save pre-casters a lot of money for such setups in terms of manpower and materials. Our thorough understanding of precast concrete equipment and work process has given us a cutting edge in establishing economical yet efficient plants.

Mould vendors & Mould Fabrication

Our understanding of various types of modular precast concrete products and conventional 2D precast components and their manufacturing technique helped us in providing out-of-box design and detailing of precast moulds and shuttering systems for the same. Our conceptual designs of the moulds and shuttering ensure easier and more efficient production. Our goal is to bring out more productive moulds which can produce high-quality precast concrete elements for intended repetitions thus providing value for clients’ money. we shall tie up with a range of mould suppliers around the world to coordinate your necessary needs on either a project basis or long-term prospective.

Our services include,

  • Modularization from the drawings,
  • Mould grouping studies and advice to combine more moulds with more repetitions.
  • Counter proposal and engineering changes,
  • Coordinate with mould vendors on mould schedule and designs,
  • Coordinate with mould vendors Precast element mould specification detailing and fabrication drawings,
  • Assistance on the mould contracts
  • Supervision during fabrication, installation, commissioning, and 1st casting.
  • Training on the mould operations (Optional)
  • Mould improvements and alteration advices.

Design Support

  • PE design/ Drawings/ Calculation

Drafting support

  • BIM modelling, Tekla, Revit, Planbar & Auticad

Project Management

  • Technical support during tender, Technical Support during design and conceptualization, Post tender coordination, Project Coordination, Production coordination, QAQC documentation.

QAQC Management

  • Standard operating procedurs, Project Quality Plans, Project QAQC documents, Method of Statements

// Check It Out //

Our Services

We have provided our clients with cost effective and innovative alternate design and build solutions in implementing precast concrete products and systems on their precast construction projects.  Our involvement in proposing and implementing Total Precast solutions have saved clients time and manpower and ultimately saving the cost. We have assisted our clients in management of structural design, detailing and shop drawings as well as technical coordination for the precast construction projects.

Our services also include,

  • Precast concrete concept design proposals
  • Alternate design solutions involving use of precast products instead or along with other building materials and implement new precast systems wherever viable.
  • Precast elements design detailing and shop drawings
  • Precast connection design and detailing
  • BIM Modelling and CAD engineering

Our Services

  • Precast Engineering
  • Precast Project management and consultancy
  • Precast production facility setup
  • Precast feasibility studies/costing/Estimation
  • Precast factory audit and QC services
  • Value added support services for precast works
  • Precast mould consultancy
  • Precast staircase consultancy
  • Precast Innovative products and techniques

Precast Guidelines

  • History of Precast concrete
  • Precast concerte Products
  • Engineering of precast panels and structures
  • Precast concrete panel moulds
  • Production of precast concrete panels
  • Storage of precast concrete panels
  • Transport of precast concrete panels
  • Precast concrete Repairs and finishing
  • Installation of precast concrete panels
  • Precast concrete structures and systems
  • Precast concrete connections
  • Precast concrete quality control
  • Presterssed Precast concrete
  • Architectural/Decorative precast concrete
  • Precast concrete Manuals

Who we are

We are a multiservice precast engineering, consulting and management firm. We specialize in precast engineering, construction and plant setup. We provide cost effective solutions to precast buildings and structures through creative and inventive products, designs, processes, and techniques

What we do

We promote precast technology. We commit to making our services benefitting client in every aspect of building and infrastructure construction involving precast components through our precast engineering expertise, value engineering techniques and deep understanding of construction products and project life cycle. We deliver dependability and confidence

Resource

We have assisted our clients in scheduling and planning big precast construction projects along with project supervision and inspection of precast works on site.  Our expertise have saved client valuable time due to apt decision making regarding critical site issues pertaining to precast construction.  Our involvement in project and technical coordination has given client a comfort level in project execution.

Our services also include,

  • Precast factory management and erection management
  • Site supervision and inspections of precast works
  • Precast works and construction schemes /plans
  • QA/QC services of precast works
  • Design and Build’ Precast Project Consulting
  • Client representative
  • Recruitment of specialized manpower for precast factories and sites.
  • Review and checking of precast designs and shop drawings
  • Sales and Marketing of precast construction projects and products

We have assisted clients in establishing automated, semi-automated, on-site, temporary, mobile and prestressed precast production facilities.  So far we have been successful in providing consultancy for 15 such setups in Middle East and India.  Our valuable input and meticulous planning have saved clients lot of money for such setups in terms of manpower and materials.  Our thorough understanding of precast concrete equipments and work process has given us cutting edge in establishing economical yet efficient plants.

Our services also include,

  • Precast Prestressing facility setup including design of beds, sourcing suppliers, and equipment and trial production.
  • Precast production management
  • Supervision and inspections of works during Factory/Plant setup
  • Liaising with precast equipment suppliers
  • Technical guidance and support

We have carried out various feasibilities studies pertaining to precast concrete plant setups and assisted our clients in cost and estimation of precast concrete projects during tender stage as well as execution stage.

Our services include,

  • Study precast concept drawings received from client and understand project requirements and specifications
  • Work out quantities of precast elements in terms of numbers, cubic meter and area
  • Propose tentative production facility plot area required as per production capacity which includes areas for production,storage,concrete mixing (if required),moulds,workshops,stores / office and circulation
  • Work out and propose efficient product system in terms of production process and equipments to achieve daily production target set by client
  • Work out the production facility setup cost in terms of following
  • Capital cost which includes cost related to production and storage areas, common structures, miscellaneous structures, production equipments,erection equipments, transport and storage equipments and common workshop equipments
  • Direct cost of precast structure (if required) which will include costs of raw materials, consumables, accessories, insulation, moulds, manpower and grouting etc.
  • PMC and engineering cost
  • Contingencies and wastage
  • Running cost
  • Work out and propose efficient combination of equipments to achieve proposed production target and project budget and program
  • Propose alternate ideas (if any) on the precast layout provided which helps in reducing overall cost of project
  • Workout manpower requirement for the setup
  • Work out and proposed tentative precast facility setup works activities and program

Our understanding of various precast concrete products and their manufacturing technique helped us in providing out-of-box design and detailing of precast moulds and shuttering systems for the same. Our designs of the moulds and shuttering ensures easier and efficient production.Our goal is to design moulds which can produce high quality precast concrete elements for intended repetitions thus providing value to clients’ money .Our designed precast moulds can be operated and handled with minimum labour and time.

Our services include,

  • Precast elements mould scheme and designs
  • Precast element mould detailing and fabrication drawings
  • Supervision during fabrication and installation
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