Prefab Concept

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+6597479750​ / +642041533899

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info@prefabconcept.com

For Builders

The use of precast concrete is on the rise, as the sector adapts to meet future challenges. With its ability to deliver high-quality, cost-effective, and sustainable solutions across a wide range of projects, precast concrete PPVC/modular technology is well-positioned to support the needs of an evolving industry.

We specialize in promoting precast technology, particularly PPVC/Modular construction. Our goal is to provide clients with benefits in every aspect of building and infrastructure projects involving precast modules. Through our expertise in precast engineering, value engineering techniques, and deep knowledge of construction products and project life cycles, we deliver reliability and confidence throughout the entire process.

We provide builders with cost-effective and innovative alternatives for designing and building with precast PPVC/modular concrete systems. By offering Total Precast solutions, we help save time, reduce labor, and cut costs on your projects. We assist in managing everything from structural design and detailing to shop drawings and technical coordination for precast PPVC/Modular construction.

  • What is Modular Precast?
    • Modular precast, developed in the Nordic countries in the 1950s, is one of the fastest, most profitable, and cost-effective ways to build. It’s an industrialized method that uses precast volumetric concrete products to streamline design, production, and construction.

Factors to Consider When Transitioning from Conventional Construction:

1.Larger workforce and more machinery on-site.

2.Exposure to unsafe work activities.

3.Time-consuming tasks without parallel progress (e.g., formwork, curing).

4.Challenges in quality control and improvement.

5.Impact of bad weather on the schedule.

6.Delays in architectural works after structural completion.

7.Massive material distribution and wastage in architectural and fitting works.

8.Environmental pollution, especially in residential areas.

9.Cost impact due to project prolongation.

Solutions from Precast/Modular Construction

1.Workforce is shared, costs are shared, machineries are shared

2.Better safety measures implemented in a controlled factory environment.

3.Prefabrication and pre-finishing work.

4.Better quality control implementation in controlled factory environment.

5.No impact of weather in factories.

6.Possibility of 90% architectural completion works in parallel with structural completion.

7.Control over material distribution and wastages.

8.Achievement of expertise in skills.

9.Controlled pollution at the site and in the surrounding areas.

10.Provision of quality life and working environment for people.

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Our Services

We are a team of experts providing consultancy services for your industrial or residential projects, bringing them a unique edge in the construction world by leveraging current construction technologies. Our expertise guides and provides consultancy services, focusing on the adoption of Precast technology, Modular Construction Technology, and DfMA/PPVC Technology. We collaborate with you to establish and ensure the implementation of improved constructible methodologies, incorporating all aspects and benefits of Modular Construction.

Our consultancy services include the following support:

  • Analysis of infrastructure and resources in the country and location
  • Analysis of infrastructure and resources in the country and location
  • Feasibility studies for cost-saving strategies aligned with Precast/Modular construction methodologies
  • Early contractor involvement with BIM
  • Types of PPVC systems, with proposals based on the feasibility study
  • Layout configuration, modularization, and penalization, including feasibility studies with Precast Consideration
  • Construction sequence
  • Block sequencing and breaking down into phases
  • Identification of cranes, capacities, and locations
  • Module/transportation sizes, routes, limitations, and costs
  • Connection details
  • Percentage of possible off-site finishing works
  • Repetition of molds
  • Future maintenance, replacement, and renovation strategies
  • Structural requirements
  • Incorporation of MEP services in all PPVC modules for each unit
  • Superstructure construction methodologies and modular installation
  • Quality control
  • Ongoing support for arising issues throughout the project, providing solutions

Precast Management and Precast coordination for your projects

Independent Support: You can hire us to provide advisory services and guide your office in managing precast deliverables and coordination.

  • Pre-tender advice
  • Advice on contractual scope and deliverables
  • Post-tender coordination
  • BIM and shop drawing coordination
  • Technical coordination
  • Factory and facility establishment
  • Modularization and molds
  • Material submittal approvals
  • MOS, quality plans, licenses, and authority approvals
  • Schedules and follow-up
  • Precast production
  • Precast delivery coordination
  • Quality control and improvement
  • Technical improvements
  • Coordination until project completion and handover, including          as-built submission

Hire instead of Recruit: We can be part of your project team to support the provision of precast management and coordination on behalf of your office

  • Pre-tender advice
  • Advice on contractual scope and deliverables
  • Post-tender coordination
  • BIM and shop drawing coordination
  • Technical coordination
  • Factory and facility establishment
  • Modularization and molds
  • Material submittal approvals
  • MOS, quality plans, licenses, and authority approvals
  • Schedules and follow-up
  • Precast production
  • Precast delivery coordination
  • Quality control and improvement
  • Technical improvements
  • Coordination until project completion and handover, including       as-built submission
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